Control systems – Balance Systems https://www.balancesystems.com Future innovation Thu, 29 Nov 2018 16:07:05 +0000 en-US hourly 1 https://wordpress.org/?v=5.2.21 VM25 https://www.balancesystems.com/product/vm25-modular-multi-function-system/ Mon, 26 Nov 2018 16:00:55 +0000 http://balancesystems.com/product/vm25-modular-multi-function-system/ Modular multi-function system for grinding machine processes The VM25 is a modular fully programmable system designed for high performances applications in grinding machines. It is able to provide solutions for: - One and two plane automatic balancing of the grinding spindle - Touch detection to control the grinding wheel-work piece and grinding wheel-dresser contacts, by using acoustic emission and/or power sensors - In-process and post-process gauging (absolute or comparative)
Features
  • Modular setup fited to the machine architecture on which it is installed
  • It is available in several configurations: table or remote control unit
  • User’s graphic interface based on ISO symbols
  • Total integration with the machine controller (commands and remote programming)
  • TCP/IP connectivity for service operations and remote diagnostic
  • It is delivered with the “VM25 Service” software application for backup, restore and software upgrade
  • Each installed function is fully independent. In case that a function is temporarily not available, it can be disabled and the remaining system can continue to operate
  • A functional upgrade can be made at any time
Benefits
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  • Ergonomic and easy to setup
  • Decisive in optimizing the production process and the quality of the machine
  • Extends lifetime of the machine components (spindle, grinding wheel and dressing tool), reducing the environmental impact
  • Does not require surveillance
  • Can be installed on any type of grinding machine, both new and retrofitting
[/marked_list2]]]> Absolute Balancer https://www.balancesystems.com/product/absolute-balancer-automatic-balancers/ Mon, 09 Jul 2018 16:00:34 +0000 1 and 2 plane automatic balancing devices for grinding machines The range of ABSOLUTE BALANCER® heads, exclusive Balance Systems design, represents the state-of-the-art in the automatic balancing technology. ABSOLUTE BALANCER® are available in all configurations for 1 and 2 plane balancing. They ensure unprecedented performances both in terms of execution speed and final accuracy. The balancing heads are managed via contactless control (NoLink) by VM25 modular multifunction unit.
Features
  • Exclusive Balance Systems design with moment-free architecture
  • Designed in a wide range of diameters and shapes for built-in spindle mounting, starting from diameter 28mm
  • Embedded rotational speed sensor
  • Operating rotation speed up to 25.000 rpm
  • Residual unbalance achievable at least 10 times less than traditional solutions on 1 and 2 plane
  • Deterministic balancing time
  • Automatic neutral cycle (weights at 180°)
  • Acoustic emission sensor (AE) can be integrated (optional)
Benefits
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  • Corrects all dynamic effects on the grinding spindle, optimizing the surface geometry and quality of the work-piece
  • Increases the machine productivity
  • Enhance spindle and wheels lifetime
  • Increases of dressing interval with reduced environmental impact
  • Does not require surveillance
[/marked_list2]]]> TGA – Top Gauge Absolute https://www.balancesystems.com/product/tga-top-gauge-absolute-absolute-gauges/ Sun, 07 May 2017 16:01:38 +0000 http://balancesystems.com/product/tga-top-gauge-absolute-absolute-gauges/ Absolute gauges for in-process measuring of diameter on cylindrical grinding machine Top Gauge Absolute (TGA) helps to improve precision and efficiency in manufacturing processes, through an accurate measuring of workpieces diameters. Its outstanding performance, in fact, combines one of the Balance Systems’ milestones “TG200 gauge head” with state-of-the-art mechatronic solutions that earn a quick measuring process along with a high accuracy level. Top Gauge Absolute measures all diameters within its measurement range, with pre/in/post-process cycle, with no need to reset the single diameter.
Features
  • 2 simultaneous measuring process; availability in combination with the measurement of the  axial position (active or passive flagging)
  • 32 part programs
  • Measuring of smooth and interrupted surfaces
  • In-process roundness and shape analysis
  • 6 commands to control the infeed
  • Thermal compensation
  • Remote programming
Benefits
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  • Allows productions to be stable and consistent and with tight tolerances
  • Compensates the grinding wheel wear
  • Increases productivity
  • Can be implemented both on new and existing machines in the field (retrofitting)
  • Easy to use
  • Does not require surveillance[/marked_list2]
]]> VM15 https://www.balancesystems.com/product/vm15-single-and-dual-function-system/ Thu, 04 May 2017 12:58:01 +0000 Single and dual-function system for grinding machine processes VM15 is a programmable modular system designed for medium complexity applications in grinding machines, with high performances and cost effective. It is able to provide solutions for: - One-plane balancing of the grinding spindle - Touch detection to control the grinding wheel-work piece and grinding wheel-dresser contact moment, by using acoustic emission and/or power sensors - In-process gauging (comparative)
Features
  • Configuration with control unit in the electrical cabinet and remoted graphic control panel
  • User’s graphic interface based on ISO symbols
  • Each installed function is fully independent. In case that a function is temporarily not available, it can be disabled and the remaining system can continue to operate
  • TCP/IP connectivity for service operations and remote diagnostic
  • It is provided with the software application “VM15 Service” for backup, restore and software upgrade operations
  • A functional upgrade can be made at any time
Benefits
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  • Ergonomic and easy to setup
  • Decisive in optimizing the production process and the quality of the machine
  • Extends lifetime of the machine components (spindle, grinding wheel and dressing tool), reducing the environmental impact
  • Does not require surveillance
  • Can be installed on any type of grinding machine, both new and retrofitting
[/marked_list2]]]> VM9-GA EASY https://www.balancesystems.com/product/vm9-ga-easy-in-process-gauging-system/ Fri, 25 Sep 2015 09:57:21 +0000 In-Process Gauging System for Grinding Machines VM9GA Easy is an in-process gauging system designed for simple and cost-effective applications. It is available in EASY2 and EASY3 versions. Both versions can measure, in a comparative mode, external diameters on smooth surfaces. Moreover, EASY3 allows the active and passive axial positioning.
Features
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  • Compact and reliable even in rugged environments
  • Analog display of the dimension, ergonomic keyboard with a selector and 2 buttons
  • 4 commands to control the feed rate (roughing, finishing, dwell, end of cycle)
  • Gauging range from 6 to 74 mm with an accuracy and a repeatability lower than 1 µm
  • Analog output for passive axial positioner (Flag - EASY 3 only)
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Benefits
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  • Makes production stable and consistent with tight tolerances
  • Compensates for the grinding wheel wear
  • Can be implemented in any type of grinding machine, both new and retrofitting
  • Easy to use
  • Does not require surveillance
[/marked_list2]]]> VM9-GA https://www.balancesystems.com/product/vm9-ga-in-process-gauging-amplifier/ Fri, 25 Sep 2015 09:55:08 +0000 http://balancesystems.com/en/prodotto/vm9-ga/ In-process gauging amplifier for grinding machine VM9-GA is a in-process gauging system designed for simple, cost-effective and customized applications. Solutions include gauging of internal, external diameters and thickness both on smooth and on interrupted surfaces.
Features
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  • Compact and reliable even in rugged environments
  • Analog display of the dimension, ergonomic keyboard with a selector and 2 buttons
  • 4 commands to control the feed rate (roughing, finishing, dwell, end of cycle)
  • Process diagnostics [/marked_list2]
Benefits
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  • Makes production stable and consistent with tight tolerances
  • Compensates the grinding wheel wear
  • Can be installed on any type of grinding machine, both new and retrofitting
  • Easy to use
  • Does not require surveillance
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]]> VM9-TD https://www.balancesystems.com/product/vm9-td-touch-detection-amplifier/ Fri, 25 Sep 2015 08:19:34 +0000 Touch detection amplifier for grinding machine & machine tool VM9-TD is a touch detection system for machine tools based on the use of acoustic emission sensors (AE). It is designed for simple and cost-effective applications and allows to: - Detect the end of the “air grinding” time (GAP function) - Preventive monitoring (Anti-CRASH function) - Control the dressing process
Features
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  • Management of 2 independent channels for AE sensors, including diagnostics
  • Integration with the machine controller in safety mode
  • Wide range of AE sensors (static assembly and built-in spindle)
  • AE level displayed on led bar graph
  • Two control limits (i.e. end of the cutting in the air, anti-crash) with the signal processing both in instantaneous and in differential mode
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Advantages
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  • Reduces cycle times
  • Improves  safety and reduces maintenance costs
  • Extends lifetime of the tools (i.e. grinding wheel, dressing unit)
  • Does not require surveillance
  • Can be installed on any type of grinding machine, both new and retrofitting
[/marked_list2]]]> VM9-BA https://www.balancesystems.com/product/vm9-ba-amplifier-for-the-automatic-balancing/ Fri, 25 Sep 2015 06:28:09 +0000 Amplifier for the automatic balancing of the spindles in grinding machines VM9-BA is system for the automatic balancing of the spindles in grinding machines. It is designed for simple and cost-effective applications. It is suitable for both new machines and retrofitting.
Features
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  • Compact and ergonomic
  • Automatic balancing of the grinding spindle
  • Automatic neutral cycle (compensation weights at 180°)
  • Programmable limits for balancing target and vibration alarm
  • Vibration level display with led bar graph
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Benefits
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  • Optimization of the surface finishing quality
  • Constantly controls vibrations of the spindle
  • Extends lifetime of the spindle and grinding wheel
  • Does not require surveillance.
[/marked_list2]]]> Best Balance 1000 https://www.balancesystems.com/product/best-balance-1000-portable-balancing-system/ Fri, 25 Sep 2015 14:56:52 +0000 Portable balancing and vibration monitoring system Best Balance 1000 is a portable device which is used for the measuring and the correction of the vibrations of rotating components due to the unbalance. It is designed for tools and machine tools but it may be also used to measure and correct the unbalance of other rotating bodies such as spindles, grinders, pulleys, rotors, fans, etc.
Features
  • Allows to choose among different unbalance correction modes
  • Guides the user during the correction procedures
Benefits
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  • Increases of the machining speed
  • Better quality of the machined surface finish
  • Protracts lifespan of spindles, supports and tools
  • Reduces the noise level
  • Prevents breaks
  • Easy to use
[/marked_list2]]]> TG200 – Top Gauge 200 https://www.balancesystems.com/product/tg200-top-gauge-200-en/ Fri, 11 Sep 2015 15:16:47 +0000 http://balancesystems.com/prodotto/tg200-top-gauge-200/ Range of modular gauge heads for machine tools Top Gauge 200 (TG200) are modular gauging heads, designed to meet any applications that require the dimensional control on grinding machines, lapping machines and high precision lathes. The measurement method is based on the comparison with respect to a master.
Applications
  • External diameters for continuous or interrupted surfaces
  • Internal diameters for continuous or interrupted surfaces, with or without oscillation
  • Multi-diameters without mechanical re-tooling
  • Continuous or interrupted flat surfaces
  • Through feed gauge
  • Active or passive positioning
  • Thickness calibration
  • Roundness and shape analysis
Benefits
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  • Accuracy
  • Sturdiness
  • Production stability
  • Versatility
  • Compatibility
  • Easy maintenance
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