Products – Balance Systems https://www.balancesystems.com Future innovation Thu, 19 Sep 2024 10:30:41 +0000 en-US hourly 1 https://wordpress.org/?v=5.2.21 BMK8 https://www.balancesystems.com/product/bmk8-automatic-balancing-machine/ Fri, 11 Sep 2015 09:43:24 +0000 http://balancesystems.com/en/prodotto/bmk8/ Automatic balancing machine
Features:
  • Fully automatic dynamic balancing machine for high volume production.
  • Suitable for balancing all armatures types.
  • The main applications are in the field of: electrical motors for household appliances, electronic tools and the automotive industry.
  • The machine can be delivered (upon request) with “V” or polar cutters.
  • Operator interface by industrial PC.
  • Modular constructive concept.
  • Parts manipulation by rotors cam index.
  • High level of flexibility and quick changeover.
  • Full range of options to meet all the customer’s requirements.

Advantages:

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  • Short cycle time
  • High measuring precision
  • High balancing precision
  • Quick hangeover
  • User friendly
  • Quick return on investment
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BMK4A-B https://www.balancesystems.com/product/bmk4a-b-semi-automatic-balancing-machine/ Tue, 27 Nov 2018 15:00:52 +0000 https://www.balancesystems.com/?post_type=product&p=17440 Semi-Automatic Balancing Machine
Features
  • Semi-automatic balancing machine for balancing rotors for brushless motors.
  • Composed of: measuring unit, milling unit for left and right planes and pneumatic pick and place for the manipulation of the parts (from measuring unit to milling unit and vice versa) to audit the balanced rotors.
  • Standard configuration with milling in length.
  • The machine can be delivered (upon request) with components or polar milling tools.
  • Manual loading / unloading.
Advantages
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  • Highly skilled operator not required
  • PC based operator interface
  • Easy to maintain
  • Diagnostic and preventive maintenance programs
  • High level of repeatability and precision of the unbalance
  • Compact dimension
  • User friendly
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VM25 https://www.balancesystems.com/product/vm25-modular-multi-function-system/ Mon, 26 Nov 2018 16:00:55 +0000 http://balancesystems.com/product/vm25-modular-multi-function-system/ Modular multi-function system for grinding machine processes The VM25 is a modular fully programmable system designed for high performances applications in grinding machines. It is able to provide solutions for: - One and two plane automatic balancing of the grinding spindle - Touch detection to control the grinding wheel-work piece and grinding wheel-dresser contacts, by using acoustic emission and/or power sensors - In-process and post-process gauging (absolute or comparative)
Features
  • Modular setup fited to the machine architecture on which it is installed
  • It is available in several configurations: table or remote control unit
  • User’s graphic interface based on ISO symbols
  • Total integration with the machine controller (commands and remote programming)
  • TCP/IP connectivity for service operations and remote diagnostic
  • It is delivered with the “VM25 Service” software application for backup, restore and software upgrade
  • Each installed function is fully independent. In case that a function is temporarily not available, it can be disabled and the remaining system can continue to operate
  • A functional upgrade can be made at any time
Benefits
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  • Ergonomic and easy to setup
  • Decisive in optimizing the production process and the quality of the machine
  • Extends lifetime of the machine components (spindle, grinding wheel and dressing tool), reducing the environmental impact
  • Does not require surveillance
  • Can be installed on any type of grinding machine, both new and retrofitting
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Absolute Balancer https://www.balancesystems.com/product/absolute-balancer-automatic-balancers/ Mon, 09 Jul 2018 16:00:34 +0000 1 and 2 plane automatic balancing devices for grinding machines The range of ABSOLUTE BALANCER® heads, exclusive Balance Systems design, represents the state-of-the-art in the automatic balancing technology. ABSOLUTE BALANCER® are available in all configurations for 1 and 2 plane balancing. They ensure unprecedented performances both in terms of execution speed and final accuracy. The balancing heads are managed via contactless control (NoLink) by VM25 modular multifunction unit.
Features
  • Exclusive Balance Systems design with moment-free architecture
  • Designed in a wide range of diameters and shapes for built-in spindle mounting, starting from diameter 28mm
  • Embedded rotational speed sensor
  • Operating rotation speed up to 25.000 rpm
  • Residual unbalance achievable at least 10 times less than traditional solutions on 1 and 2 plane
  • Deterministic balancing time
  • Automatic neutral cycle (weights at 180°)
  • Acoustic emission sensor (AE) can be integrated (optional)
Benefits
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  • Corrects all dynamic effects on the grinding spindle, optimizing the surface geometry and quality of the work-piece
  • Increases the machine productivity
  • Enhance spindle and wheels lifetime
  • Increases of dressing interval with reduced environmental impact
  • Does not require surveillance
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DMK6-AE https://www.balancesystems.com/product/dmk6-ae-automatic-balancing-machine/ Wed, 11 Jul 2018 16:00:32 +0000 http://balancesystems.com/?post_type=product&p=16785 Automatic balancing machine
Features
  • Fully automatic balancing machine, specifically developed for balancing small rotors, in a completely automatic way on two planes (dynamic).
  • The unbalance is corrected by removing material as an outcome of axial drilling.
  • It can be inserted in any type of lines (pallet, step, by loop, etc.).
  • Operator interface by industrial PC.
  • Modular constructive concept.
  • Parts manipulation by rotary cam index with 4 arms
  • High level of flexibility and quick changeover.
  • Full range of options to meet all the customer’s requirements.
 
Advantages
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  • High level of flexibility
  • High measuring precision
  • High balancing precision
  • Diagnostic and preventive maintenance program
  • Quick changeover
  • User friendly
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BTK1 https://www.balancesystems.com/product/btk1-balancing-machine-for-motor/ Tue, 17 Apr 2018 16:00:12 +0000 http://balancesystems.com/?post_type=product&p=16417 Balancing machine for motor and fan assemblies
Features
  • Dynamic balancing machine with one work station.
  • For all types of assembled motors with fans.
  • Suitable for balancing and functional testing motors with fan for air conditioning and internal ventilators in the automotive field.
  • As an option it is possible to carry out the electric test of the motor.
  • The entire balancing and testing cycle is menu driven for easy operation.
  • The basic machine is able to balance only fans with DC motor without electronics control on board, however it is predisposed to accept all the necessary devices to balance fans with electronic control unit.
Advantages
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  • Compact machine
  • User friendly program
  • Very easy to use
  • High level of repeatability
  • High balancing precision
  • No skilled operator needed
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BVK7-5-3A https://www.balancesystems.com/product/bvk7-5-3a/ Sat, 24 Mar 2018 10:12:01 +0000 http://balancesystems.com/?post_type=product&p=15929/ Automatic balancing machine for HVAC armatures
Features
  • Fully automatic balancing machine, specifically developed for balancing rotors of brushless motors and similar rotating parts, in a completely automatic way, on two planes (dynamic).
  • It is composed of: a measuring unit and a milling unit for left and right planes. The parts manipulation is performed by an embedded anthropomorphic robot equipped with double gripper.
  • The unbalances are automatically corrected by removing material by radial milling on the outer diameter of the rotor.
  • It can be implemented in any type of production lines (pallet, step, by loop, etc.).
  • High level of flexibility and quick production changeover.
Advantages
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  • Automatic set-up
  • High level of flexibility
  • High level of repeatability and precision of the unbalance measuring
  • Diagnostic and preventive maintenance program
  • Quick changeover
  • High level of reliability
  • User friendly
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MK3-MV https://www.balancesystems.com/product/mk3-mv/ Mon, 05 Feb 2018 08:40:12 +0000 http://balancesystems.com/?post_type=product&p=15920/ Manual balancing machine
Features
  • Manual balancing machine able to measure the unbalance of rotatingparts on either two planes (dynamic) or on one plane (static).
  • The correction of the unbalances must be carried out manually and it can be performed by adding or removing material.
  • This machine is suitable for laboratory purposes, or for small production runs.
  • The MK3-MV balancing machine is made up mainly of: measuring unit equipped with its unbalance measuring electronics, control PC, safety guard according to the parts to be balanced.
Advantages
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  • Compact dimension
  • High unbalance measuring precision
  • High balancing precision
  • Quick return of investment
  • User friendly
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BVK3-40-DU https://www.balancesystems.com/product/bvk3-40-du-semi-automatic-balancing-machine/ Sat, 23 Sep 2017 16:00:34 +0000 http://balancesystems.com/product/bvk3-40-du-macchina-bilanciatrice-semi-automatica/ Semi-automatic balancing machine
Features:
  • Vertical manual balancing machine capable of balancing on one plane(static), all the disc shape parts.
  • It is composed of a measuring unit, a vertical drilling.
  • Parts manipulation performed by the operator.
  • The unbalance is manually corrected by embedded axial drilling unit (maximum drill bit diameter 20mm).
Advantages:
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  • Compact machine
  • High level of flexibility
  • High measuring repeatability
  • High balancing precision
  • Quick changeover
  • User friendly
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TGA – Top Gauge Absolute https://www.balancesystems.com/product/tga-top-gauge-absolute-absolute-gauges/ Sun, 07 May 2017 16:01:38 +0000 http://balancesystems.com/product/tga-top-gauge-absolute-absolute-gauges/ Absolute gauges for in-process measuring of diameter on cylindrical grinding machine Top Gauge Absolute (TGA) helps to improve precision and efficiency in manufacturing processes, through an accurate measuring of workpieces diameters. Its outstanding performance, in fact, combines one of the Balance Systems’ milestones “TG200 gauge head” with state-of-the-art mechatronic solutions that earn a quick measuring process along with a high accuracy level. Top Gauge Absolute measures all diameters within its measurement range, with pre/in/post-process cycle, with no need to reset the single diameter.
Features
  • 2 simultaneous measuring process; availability in combination with the measurement of the  axial position (active or passive flagging)
  • 32 part programs
  • Measuring of smooth and interrupted surfaces
  • In-process roundness and shape analysis
  • 6 commands to control the infeed
  • Thermal compensation
  • Remote programming
Benefits
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  • Allows productions to be stable and consistent and with tight tolerances
  • Compensates the grinding wheel wear
  • Increases productivity
  • Can be implemented both on new and existing machines in the field (retrofitting)
  • Easy to use
  • Does not require surveillance[/marked_list2]
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